Glass Microreactor

Amar has been a pioneer, largest manufacturer, and exporter of continuous flow reactors in India since many years. Amar Flow reactors are used by various industries like fine & speciality chemicals, bulk drugs (API) pharmaceuticals, dyes, intermediates, paints, agrochemicals, etc. to convert their batch chemistries to continuous flow.

Amar Equipment are principals for LTF flow chemistry reactor chips in India. LTF reactor chips are specialized reactor chips for efficient mixing of chemicals and plug flow channels which can be used to carry out the corrosive reaction effectively.

Considering your requirement, we can customize the number of inlets, type of mixing elements required and develop a suitable chip set for your lab scale flow needs. LTF offers a wide range of chip sets on a standard basis and equally competent for your microfluidic needs.

  • Channel Size: 1 mm – 15 mm
  • Volume: 0.1 ml (lab) to 8 ml (pilot)
  • Pressure: up to 15 bar
  • Microreactors from glass, quartz, silicon, and glass-silicon compounds.
  • Useful in photochemical & UV induced reactions
  • Available in integrated multilayer glass construction for mixing, reaction & heat transfer.
  • Suitable for various liquid-liquid miscible/immiscible, gas-liquid reactions.
  • Application: These microreactors are used in chemical reactions namely nitration, oxidation, bromination, esterification and condensation.
Model Mr. Lab
Pressure Tested ( bar) 15
Advantages Easy to use & Space saving
Models LTF MX LTF MS LTF V LTF VS
Volume ( ml ) 0.2 0.2 1.7 1.1
Material of Construction Borofloat 33
Dimension ( mm ) 115 x 60 x 6 ± 0.5
Channel size ( mm ) 1
Inclusive Connection Inclusive Connection Bar 1⁄4” unf 28

 

Model Mr. XXL
Process From Batch to Continuous
Integrated Layers For mixing / reaction / heat transfer
Pressure Tested ( bar) 15
Connections Connecting via 1⁄4” UNF 28 fittings & 1⁄4” Swagelok
Advantages Easy to Use & Space Saving
Dimension ( mm ) 150 x 150 x 14

 

Accessories

Apart from our standard specifications we also provide additional value-added optional accessories to enhance the versatility and functionality of the equipment for various applications. Some of the components that we provide as a part of our flow reactor systems :

It is SS316 regulator mounted on the vent line of the reactor &is used for maintaining constant pressure inside the reactor up to 350bar. The pressure is maintained by releasing the excess pressure into the atmosphere.
Optional

  • Electronically actuated digital pneumatic back pressure regulator, where the pressure is set digitally & can be released at preset rate of pressure release (6bar air supply is required).
  • Pneumatically actuated pilot operated back pressure regulator (air/N2 gas supply for rated pressure is required to activate the same).
  • Electronic control unit & forward pressure regulator with 4mtr.
  • Materials: Hastelloy C, PTFE etc.

Control Panel consists of programmable PID temperature controller cum indicator with temperature alarm system (settable), safety alarm & heater trip system for malfunctioning of controller/sensor/ temperature rise beyond set limit. Digital pressure indicator/ controller, gas/liquid flow indicator, totalizer, heater, level, pH etc. Indicators are provided additionally on same common control panel depending on the optional accessories are selected.
Optional :

  • Touch screen panel with SCADA software.
  • PLC based control panel with touch panel HMI or remote SCADA software & PC Control.
  • Complete Ex-proof-flame proof (FLP) group IIA/IIB or IIC, ATEX zone 1, class 1 div. 2 certified.
  • Single Fluid closed loop system from -90°C to 250°C.
  • Heating Cooling bath circulators from 70°C to 175°C.
  • High temperature circulators from ambient to 350°C.
  • Chillers up to -15°C.
  • Suitable for reactor volume from 10 ml to 3000 ltr.

It consists of SS316 pressure sensor (transmitter) & digital pressure indicator/ controller (mounted on common control panel) with pressure alarm.

This unit is used to separate plug flow of two immiscible liquids used in biphasic reaction or two phases of an extraction flow.
MOC: ETFE, PFA & PTFE, pressure @ 300 psi.

This system is used to charge liquid at a desired rate from as low as 1ml/hr, is under pressurized condition.

  • Diaphragm metering pumps for pressures up to 100bar & minimum flow range of 60-600ml/hr to maximum 10-100 lit/hr. The flow rates are varied by varying the motor speed with variable frequency drive. Materials: SS316, options: Hastelloy C, Titanium, PTFE.
  • High pressure more accurate HPLC type low flow metering pumps for high pressures up to 350 bar & flow range from 0.01 up to 100ml/min. Materials: SS316, option: Hastelloy C, Titanium.
  • Low/High pressure syringe, pumps can be offered for pumping corrosive chemicals.

MFM can be used to measure accurate mass flow rate of gas (in gm/hr or LPH) & totalized quantity of mass/volume (in gm/ltr) charged in the reactor at any point. Mass flow controller (MFC) is used to charge the set flow rate of gas into the reactor at high pressures up to 100bar. The same MFM/MFC comes with high pressure flexible hose, inlet filter with digital gas flow indicator.

Note : All accessories may not be applicable for the selected model. For more details Contact US.

  • PDFGeneral Catalog
  • PDFAccessories For Flow Reactor System
  • PDFFlow Reactor Catalog
  • PDFMr Lab Glass Microreactor
  • PDFMr Xxl Glass Microreactor
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