Pilot Plants

Fully automated, semi continuous pilot plant for styrene butadiene emulsion polymerisation with pneumatic vessel rasing, lowering, tilting

100 ltr ex-proof hydrogenation pilot plant with catalyst charging, catalyst filter with recycle, auto cooling system, vacuum pump & catch pot

100 ltr polymerization reactor for (2 million cP) viscous polymer with hydraulic vessel raising lowering & tilting mechanism

High pressure fischer tropsch reactor with gas booster, mass flow controller etc. accessories & SCADA software

Ex-proof pilot plant for EO-PO reactions

10 ltr fully automated ex-proof alkoxylation pilot plant

Autoclave with multiple view windows

25 ltr autoclave for study of gas hydrate formation

Phase transfer catalyst continuous reactor system with simultaneous 3 different impeller speeds at 3 different levels

500 Ltr hydrogenation pilot plant with catalyst filter & recycle

350 bar, 500°C interchangeable metal autoclaves with automatic inlet outlet pressure control, heat exchanger & receiver

Pilot Plant for Styrene Butadiene Emulsion Polymerisation

Bottom driven autoclave

25 ltr titanium high vacuum reactor lid with homogenizer & anchor with PTFE wiper blades

50 ltr pitch impregnation equipment for processing high temperature carbon-fiber, composites using pitch monomer / coal demoralization

50 ltr high pressure system

Batch reactor for visbreaking process

2 ltr titanium high vacuum reactor lid with homogenizer & anchor with PTFE wiper blades

Reactor with reflux return or take off

Packed Bed Tubular Reactor

Fixed Bed Catalytic Reactor

Fixed Bed Catalytic Reactor

Microreactor Assembly for Liposome Formation

Hydrodesulfurization and Vapor Phase Reactor

Bench Scale System for Monolith Reactions

Fixed Bed Catalytic Reactor to manufacture MIBK

Pilot Scale Tubular Reactor for Continuous Biojet Fuel Production

High Throughput Multi Tube Reactor System for Catalyst Screening

150L, 20 bar, 4000 LPH Pinch Tube Reactor

Unmixed Steam Reforming (USR) Experimental Facility

Amar has demonstrated capabilities in manufacturing custom designed pilot plants ranging from 50 ml to 2000 ltr. These pilot plant reactor systems are used for a variety of chemical experiments including hydrogenation, polymerization, ethoxylation, alkoxylation, esterification, alkylation, nitration, production of ethylene oxide, among others. These pilot plants are available with ASME U/U2 stamp marking, PED approval, ex-proof (ATEX) and a host of other certifications.

Salient Features

  • Semi / Fully automated ex-proof pilot plants / turnkey systems for high pressure / high temperature or customized solutions using single or multiple batch, tubular, micro reactor or flow reactor / pressure vessels
  • Fully design to manufacturing to commissioning of entire plant under one roof with expertise in mechanical, electrical, instrumentation, electronics & PLC/SCADA
  • PED, U/U2, CRN etc. certification optional
  • CE, UL, CSA etc certification optional
  • Ex-proof / Atex etc. certification optional
  • Long term experiments of upto 30 days can be performed


  • Hydrogenation, Catalyst Screening / Testing
  • Polymerisation
  • Styrene Butadiene
  • Alkoxylation
  • Distillation
  • Ethoxylation
  • Hydrocracking
  • Dehydrogenation
  • Oxidation
  • Fischer TrophCarboxylation
  • Fluid Catalytic Cracking
  • Biojet Fuel production

Other special high pressure applications

  • Hydrothermal synthesis of zeolites, synthetic clays
  • For bauxite digestion
  • For alkaline / sulphuric acid leaching of ores
  • For napthenic acid corrosion studies
  • For crystalization
  • For solubility studies of oxides
  • For carrying out pulping & pulp bleaching experiment
  • Polymer mini reactor for synthesis

Optional Accessories


6, Parmar Industrial Estate,Kale Marg,
Bail Bazaar, Kurla (West)
Mumbai – 400 070. India.


Opposite Bail Bazaar Police Station

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