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Zero Leakage Magnetic Drive Coupling

Magnetically Coupled Lab. Stirrer
Stirred Reactors, High pressure stirred reactors, High pressure lab stirred reactors, High temperature stirred reactors, High temperature lab stirred reactors, Laboratory  Stirred reactors, Laboratory  high pressure stirred reactors.

» Benefits Of Magnetic Drive Coupling Over Gland Type / Mechanical Sealing .

















In gland / mechanical sealing the gland / seal need replacement after every 200-1000 hrs depending on application & gland seal & mechanical seals have limitation of maximum pressure where as magnetic drive can be designed for pressure upto 5000psi & also magnetic drive coupling has no spares that wears out & needs replacement.

Very useful for long or round the clock reactions as in gland sealing if there is any leakage midway, the whole batch may go waste.

Zero leakage implies zero breakdown & zero maintenance, hence large savings in maintenance cost for years.

Safe while using toxic & hazardous chemicals as its leakage is totally prevented.
No waste of expensive liquids through leakage.

Almost no losses since these are friction free in synchronous operations.
Minimum vibration transmission & hence smooth running.

The coupling is flexible & hence any over load results in coupling slippage, thus preventing any breakage of coupling, shaft or failure of motor.


» Application









Any agitation application under pressure.

Suitable for 50ml-10000 ltrs reactors

Stirred glass vessels

Fermentors.

Retrofittings existing gland/ mechanical seal for reactors of any make and size with little modifications.

Magnetic drives, Magnetic drive coupling, Magnetic drive coupling for reactors, Magnetic drive coupling for agitators, High Pressure Magnetic drives, Magnetic drives for reactors, Magnetic drives for agitators.


» Technical Specifications

Description Standard
Optional
M.O.C wetted parts SS-316 SS-316L, Hastelloy B/C, Monel, Inconel, Titanium, Zirconnium etc.
Max. Allowable Working Pressure 100 bar (kg/cm²) or 1450 psi for (a) to (e), 50 Kg/cm2 for (f) & (g) full vacuum to 3 bar for (h) & (j). Upto 350 bar (kg/cm²) or
5000 psi for (a) - (e) & 100 bar (Kg/Cm²) for (f)&(g).
Max. Working Temperature 200 deg.c upto 500 deg.C if cooling jacket provided. - -
Maximum RPM 1450 for (a) - (c) & (h), (i)0-500 for (d) - (g) Upto 3000rpm for (a) - (c) & (h) , (i)
M.O.C Internal bearings Carbon Teflon bush bearings Graphite bush bearings or ceramic ball bearings for heavy axial loads


» Various Models As Per Torque Capacity

Sr. No. Static Torque Capacity
Can be Used For Reactor Sizes
Model No. Kg-cm. N.m. N.cm. Lb.in.
a) M20 20 1.96 196 17.4 50ml-100ml
b) M40 40 3.92 392 34.7 400ml-2ltrs
c) M80 80 7.85 785 17.4 5ltrs
d) M200 200 19.6 1960 6.93 10-200ltrs
e) M400 400 39.2 3920 1386 200-500ltrs
f) M800 800 78.5 7850 693 500-1000l
g) M1600 1600 157 15700 1386 2000-10,000l
h) N08 8 0.785 78.5 6.93 500ml-10ltrs (Glass Vessel)
i) N02 20 1.96 196 17.4 10ltrs.-25ltrs.(Glass Vessel)


Note:- Magnetic drives of higher torque capacity for reactors of any make can be designed on request.
Higher torque drives can be used for particular reactor size for viscous liquids.

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» Overall Dimensions

Sr. No. Model No. Drive End Connections A Shaft End Connections B C mm D mm E mm F mm G mm
a) M20 1/4" BSP P-Male 1/4" BSF(F) 182 54 22.17 22 59
b) M40 1/2" BSP P-Male 5/16" BSF(F) 195 60 22.19 27 63
c) M80 1/2" BSP P-Male 5/16" BSF(F) 245 60 22.19 27 63
d) M200 1"/ 1 1/4" BSP P-Male 1/2"/3/4" BSF(F) 270 100 22.17 27 100
e) M400 1 1/4" BSP P-Male 3/4" BSF(M) 402 100 22.17 27 100
f) M800 1 1/4" /2.5" BSP P-Male 3/4"/1" BSF(M) 490 133 30 27 133
g) M1600 2.5" BSP P-Male 2" 526 133 30 27 133
h) N08 NS 29/ 32, NS 45/ 40, B 34 8 mm 200 70 10 30 70
i) N02 NS 29/ 32, NS 45/ 40, B 34 8 mm 240 70 10 30 70


Note:- Since develpment is a continuos process, the above specs can change without prior notice
For enquiry specify the model no., M.O.C,Pressure & end connections for shaft &drive if different from standard.

» Construction and Working Principle
It is a zero leakage maintenance free coupling directly driven by the motor. It consists of external magnet rotor, which is driven by the motor. A stationary shell is threaded / bolted to reactor head & completely isolates the external rotor from the inner rotor. As the external rotor rotates, the internal also rotates in synchronism. The reactor's shaft is threaded to the inner rotor. High energy permanent (rare earth) magnets are fixed inside the inner & outer rotors. A water cooling jacket protects the magnets & other components from excessive temperature arising from the reactor.